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10 Best Hard Shell Luggage Brand 2025 in the United States

#1

Winner

9.9 score

LUGGEX Aluminum Frame Luggage with Spinner Wheels, Zipperless Polycarbonate Hard Shell Suitcase, Carry On 20 Inch, Charcoal Metallic

The LUGGEX Zipperless Luggage is a 20-inch carry-on suitcase made from polycarbonate and aluminum, weighing 8.6 pounds with a capacity of 36 liters. One of its standout features is the zipperless design with TSA latches, which simplifies access and enhances security. The suitcase also includes a secure lock mechanism that requires pressing both sides simultaneously to open, adding an extra layer of protection against accidental openings.

Rating
9.9
Chosen by1,362
Size and Capacity
Weight
Wheels

Most important from
516 reviews

Size and Capacity
It easily fits in the SWA carry-on and likely fits in cheaper flights as well.
Weight
One advantage of a really light bag is the ability to carry it over rough areas, enhancing longevity.
Wheels
The 360 spinner wheels make the suitcase so easy to maneuver.
Security Features
The heavy-duty precision locks provide peace of mind while traveling, either with a 3-digit code or just the locks themselves.
Compartments and Organization
The inner liners keep your belongings organized, with at least one being water-resistant for liquids.
Durability
It's not Pelican-grade durable but takes scuffs and bumps well, suitable for domestic trips.
Aesthetics
The suitcase is super well made, sleek, and surprisingly stylish.
#2
9.8 score

TUMI 19 Degree Frame Extended Trip 4 Wheel Packing Case - Lightweight Suitcase - Hard Shell Luggage - 30.0" X 20.5" X 11.0" - Black Texture

The TUMI 19 Degree Frame Extended Trip 4 Wheel Packing Case is a premium, hard-shell suitcase designed for extended travel. It boasts a sleek design inspired by automotive aesthetics, offering a stylish and modern look. Crafted from polycarbonate, the suitcase is both lightweight and durable, weighing just under 16 pounds. This makes it easy to handle without sacrificing strength or resilience.

Rating
9.8
Size and Capacity
Wheels
Security Features

Most important from
21 reviews

Size and Capacity
Ideal for cruises or trips where you prefer to keep your luggage with you, offering ample space without overpacking.
Wheels
Wheels are over-spec and incredibly smooth, making it a smart investment for protecting valuables from rainy days.
Security Features
High-quality clasps and combination locks enhance security, with well-organized compartments secured by mesh walls and zippers.
Compartments and Organization
High-quality clasps and combination locks enhance security, with well-organized compartments secured by mesh walls and zippers.
Durability
The most sturdy and finely finished luggage ever held, with perfect hinges, latches, and seals.
Aesthetics
Not expandable, but perfect for those seeking a high-quality, long-lasting check-in bag with a beautiful, unique look.
#3
9.7 score

TUMI 19 Degree Frame International 4 Wheel Carry-On - Lightweight Suitcase - Hard Shell Luggage - 21.8" X 14.0" X 9.0" - Black Texture

The TUMI 19 Degree Frame International 4 Wheel Carry-On is a premium hard-shell suitcase with a stylish and sleek design inspired by automotive aesthetics. Made from resilient polycarbonate, it is lightweight at just over 10 pounds and is ideal for both men and women. The suitcase offers a total capacity of 34 liters, making it suitable for short trips or as a carry-on for longer journeys. The four dual-spinning wheels and the 3-stage telescoping handle make maneuvering through airports effortless.

Rating
9.7
Size and Capacity
Weight
Wheels

Most important from
21 reviews

Size and Capacity
The dark color and size make it easy to pack for family trips, and the suitcase is incredibly light when empty.
Weight
Exceptional quality and lightweight, yet solid and sturdy. Feels like it could withstand significant impact without damage.
Wheels
Modern and stylish exterior with built-in TSA locks, telescoping handle, and smooth 360° spinner wheels.
Handles
Modern and stylish exterior with built-in TSA locks, telescoping handle, and smooth 360° spinner wheels.
Security Features
Modern and stylish exterior with built-in TSA locks, telescoping handle, and smooth 360° spinner wheels.
Compartments and Organization
Interior is well-organized with two equal-sized compartments, compression straps, and a mesh zippered pocket.
Durability
Exceptional quality and lightweight, yet solid and sturdy. Feels like it could withstand significant impact without damage.
Aesthetics
Modern and stylish exterior with built-in TSA locks, telescoping handle, and smooth 360° spinner wheels.

Top 10 Best Hard Shell Luggage Brand 2025 in the United States

#1

Winner

9.9 score

LUGGEX Aluminum Frame Luggage with Spinner Wheels, Zipperless Polycarbonate Hard Shell Suitcase, Carry On 20 Inch, Charcoal Metallic

Material: polycarbonate and aluminum
Size and Capacity: 20-inch, 36 liters
Weight: 8.6 pounds
Wheels: built-in spring wheels
Security Features: zipperless, TSA latches, secure lock
Durability: corner protectors, reinforced frame
Aesthetics: charcoal metallic finish

Chosen by 1362 this week

TUMI 19 Degree Frame Extended Trip 4 Wheel Packing Case - Lightweight Suitcase - Hard Shell Luggage - 30.0" X 20.5" X 11.0" - Black Texture

Material: Polycarbonate
Size and Capacity: 30 x 20.5 x 11 inches
Weight: 15.79 pounds
Wheels: Four dual-spinning wheels
Handles: 3-stage telescoping handle
Security Features: Double-lock frame, TSA locks
Compartments and Organization: Well-organized, compression straps
Durability: Lightweight and durable
Aesthetics: Sleek automotive-inspired design

TUMI 19 Degree Frame International 4 Wheel Carry-On - Lightweight Suitcase - Hard Shell Luggage - 21.8" X 14.0" X 9.0" - Black Texture

Material: Polycarbonate
Size and Capacity: 9 x 14 x 21.75 inches, 34L
Weight: 10.24 Pounds
Wheels: Four dual-spinning wheels
Handles: 3-stage telescoping handle
Security Features: Double-lock frame, TSA locks, Tracer
Compartments and Organization: Compression straps
Durability: Up to five years warranty
Aesthetics: Stylish, sleek automotive-inspired design

TUMI - Voyageur Leger 4 Wheel Carry-On Luggage - Lightweight and Spacious, Sleek Silhouette, Durable Women's Suitcase - 21.8" International Expandable Carry-On, Black with Gold Hardware

Material: high-quality
Size and Capacity: 41 Liters, 21.75 inches height
Weight: 8.2 pounds
Wheels: 4 dual spinner wheels
Handles: 3-stage telescoping, leather-wrapped
Security Features: TSA-approved lock
Compartments and Organization: front lid, 2-inch expansion
Durability: highly durable
Aesthetics: black and gold accents

TUMI - Alpha Medium Trip Expandable 4-Wheeled Packing Case - Professional Travel Luggage - TSA Lock Tracer - TUMI Suitcase - Black

Material: FXT ballistic nylon
Size and Capacity: Expandable with lever lock system
Wheels: Four dual spinner wheels
Handles: Top and side grab handles
Security Features: Built-in TSA combination lock
Durability: Durable, five-year warranty
Aesthetics: Understated black design

TUMI - Tegra-Lite 4 Wheel Luggage - Highly Durable Suitcase, Flexible Shell, Sleek and Lightweight Men's and Women's Expandable Rolling Bag - International, Black Graphite

Material: Five layers of materials
Size and Capacity: Expandable by 2 inches
Wheels: Four spinner wheels
Handles: 3-stage telescoping handle
Security Features: TSA lock, compression straps
Durability: High durability, corner bumpers
Aesthetics: Black graphite, sleek look

Briggs & Riley 30" Large Expandable Spinner - Checked Luggage for Travel, Suitcases with Wheels, Hardside Rolling Bag for Men & Women, Self-Repairing Zipper - Sympatico Collection, Navy

Material: High-strength recycled polycarbonate
Size and Capacity: 30 inches, 20% more capacity
Weight: 17.61 pounds
Handles: Aircraft-grade aluminum telescoping handle
Security Features: Built-in TSA combination lock
Durability: Lifetime guarantee on function
Aesthetics: Sleek and modern navy color

TUMI - 19 Degree Extended Trip Expandable 4 Wheeled Packing Case - Hard Shell Suitcase - Roller Suitcase Checked Bag - Mauve Texture

Material: resilient material
Size and Capacity: 99 Liters, 20.5 x 10.5 x 30.5
Weight: 12.1 pounds
Wheels: 4 spinner wheels
Handles: 3-stage telescoping handle
Security Features: TUMI Tracer, Integrated Lock
Compartments and Organization: expandable, internal compression straps
Durability: durable
Aesthetics: mauve texture, chic look

TUMI - Tegra-Lite Continental Front Pocket Expandable 4 Wheeled Carry-On - Hard Shell Suitcase for Travel - With USB-C Port - T-Graphite

Material: hard shell exterior, fabric lining
Size and Capacity: 13.98 x 9.06 x 21.65 inches, 35L
Weight: 9 pounds
Wheels: six wheels
Handles: three-stage telescoping, retractable top, side
Compartments and Organization: expandable, compression straps, split case, front pocket
Durability: TUMI's warranty
Aesthetics: sleek T-Graphite design
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Buying Guide for the Best Hard Shell Luggage Brand

Choosing the right hard-shell luggage can make your travel experience much more convenient and stress-free. Hard-shell luggage is known for its durability and ability to protect your belongings from rough handling and weather conditions. When selecting the best hard-shell luggage for your needs, it's important to consider several key specifications to ensure you get the best fit for your travel style and requirements.
MaterialThe material of the hard-shell luggage is crucial as it determines the durability, weight, and flexibility of the suitcase. Common materials include polycarbonate, ABS, and aluminum. Polycarbonate is lightweight, durable, and flexible, making it a popular choice for frequent travelers. ABS is more affordable but less durable than polycarbonate. Aluminum is the most durable and offers a premium look but is heavier and more expensive. Choose polycarbonate if you need a balance of durability and weight, ABS for budget-friendly options, and aluminum for maximum protection and a premium feel.
Size and CapacityThe size and capacity of the luggage determine how much you can pack and whether it meets airline size restrictions. Luggage typically comes in carry-on, medium, and large sizes. Carry-on sizes are ideal for short trips and avoiding checked baggage fees, usually fitting in overhead compartments. Medium-sized luggage is suitable for week-long trips, offering more space while still being manageable. Large luggage is best for extended trips or family travel, providing ample space but may be cumbersome to handle. Consider your typical travel duration and airline restrictions when choosing the size.
WeightThe weight of the luggage itself is important because it affects how much you can pack without exceeding airline weight limits. Lightweight luggage allows you to pack more items without going over the limit, which is especially important for air travel. Lighter luggage is also easier to maneuver and carry. Look for luggage that offers a good balance between weight and durability. If you travel frequently by air, prioritize lightweight options to maximize your packing capacity.
WheelsThe type and quality of wheels on your luggage can greatly impact your travel experience. Luggage typically comes with either two wheels or four spinner wheels. Two-wheeled luggage is more stable on uneven surfaces and easier to pull behind you, but it can be harder to maneuver in tight spaces. Four spinner wheels offer 360-degree movement, making it easier to navigate through crowded areas and airports. However, they may be less stable on rough terrain. Choose four spinner wheels for smooth, easy maneuvering in airports and urban areas, and two wheels for better stability on uneven surfaces.
HandlesHandles are essential for comfortable and convenient handling of your luggage. Look for luggage with a sturdy, adjustable telescopic handle that can be set at different heights for comfortable use. Additionally, side and top handles are useful for lifting the luggage into overhead compartments or car trunks. Ensure the handles are well-padded and ergonomically designed to reduce strain on your hands and wrists. If you frequently lift your luggage, prioritize models with multiple, comfortable handles.
Security FeaturesSecurity features help protect your belongings from theft and unauthorized access. Common security features include TSA-approved locks, which allow airport security to open and inspect your luggage without damaging the lock, and anti-theft zippers that are more difficult to tamper with. Some luggage also comes with built-in tracking devices to help locate lost bags. If you travel to destinations with higher theft risks or frequently check your luggage, prioritize models with robust security features.
Compartments and OrganizationThe internal organization of the luggage can make packing and accessing your belongings more efficient. Look for luggage with multiple compartments, pockets, and dividers to keep your items organized and easily accessible. Some models offer specialized compartments for shoes, toiletries, and electronics. If you prefer to keep your belongings neatly separated and organized, choose luggage with a well-thought-out internal layout.
DurabilityDurability is a key factor in ensuring your luggage can withstand the rigors of travel. Check for reinforced corners, sturdy zippers, and high-quality materials that can resist scratches and impacts. Durable luggage will last longer and provide better protection for your belongings. If you travel frequently or carry valuable items, invest in luggage known for its durability and robust construction.
AestheticsWhile not as critical as other factors, the appearance of your luggage can be important for personal satisfaction and easy identification. Choose a design and color that you find appealing and that stands out on the luggage carousel. Some travelers prefer classic, understated designs, while others opt for bold, unique patterns. Select a style that reflects your personality and makes your luggage easy to spot.

FAQ